- Overview
- Product Description
- Product Parameters
- Processing
- Microwave technology
- Company Profile
- Case
- FAQ
- Other Products
Basic Info.
Product Description
Liying company's product, MDU series of medical waste microwave disinfection equipment adopts a fully automatic processing system of hydraulic lifting, material shredding, microwave disinfection, and spiral discharge, which is short in time and efficient, and can effectively save energy. The treatment process does not produce dioxin and odor gas, and there is no wastewater discharge. The killing rate of spores of Bacillus subtilis black variety is not less than 99.99%. All sterilization effect monitoring, exhaust gas monitoring, microwave leakage monitoring, etc. are qualified.
This series of equipment is divided into two categories: skid-mounted fixed equipment and mobile microwave disinfection vehicle, according to different models and specifications, it can adapt to the requirements of various types of medical waste centralized disposal centers and emergency disposal, in situ disposal. The whole set of equipment only needs electric power drive. 1 person can operate and the daily processing capacity of 0.1 tons -10 tons. It has the advantages of low energy consumption, small footprint, low noise, cleanliness, environmental protection and can be turned off and on at any time according to the amount of medical waste, which greatly reduces the operating costs. The mobile medical waste disinfection vehicle can be parked and operated, with its own generator, water tank and water purification equipment, providing medical waste on-site disposal services to and from many areas,safe and stable.
| Equipment Model No. | MDU-3B | MDU-5B | MDU-10B |
| Dimensions (L*W*H) | 7900mm*2900mm*3300mm | 8500mm*2900mm*3300mm | 12000mm*2900mm*3300mm |
| Overall weight | 12000kg | 13000kg | 15000kg |
| Required space (L*W*H) | 12000*5000*5600mm | 12000*5000*5600mm | 15000*5000*5600mm |
| Installed Power | 115KW (72KW steam generator included) | 120KW (72KW steam generator included) | 170KW (108KW steam generator included) |
| Treatment capacity | 180kg/h (±10%) | 300kg/h (±10%) | 600kg/h (±10%) |
| Operation and control | PLC control, automatic process | ||
| Shredding system | Double-shaft shredder, automatic reverse system is configured to avoid material blockage. | ||
| Feeding form | Automatic lifting and charging system contained | ||
| Disinfection temperature | ≥95ºC | ||
| Disinfection duration | ≥45min | ||
| Disinfection effect | ≥6 log10 The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 6.00. | ||
| Microwave frequency | 2450+/-50MHz | ||
| Microwave generator power | 1.25KW * 8unit | 1.25KW * 10unit | 1.25KW * 20unit |
| Manpower | No specialized operator / ONE | ||
Processing
The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, duration over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.
Working Principles
What did the Microwave Disinfection Unit (MDU) do to bacterias?
Microwave disinfection is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
The thermal effect of microwave energy: Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity. The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
Non-thermal effects of microwave energy: High-frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization in the sterilization.
Applicable To Various Medical&Healtn Service Institutions
The medical waste microwave disinfection equipment developed and manufactured by Liying Company serves large, medium and small hospitals, clinics, as well as third-party service agencies that provide medical waste collection and centralized disposal for the above-mentioned institutions.
| Applicable to various Medical and Healthcare Service Institutions, including: Hospitals Clinics Aboratory Blood Bank Test Center Anical Hospitals Nursing Homes | Even some special institutions, like: Customs Epidemic Prevention Department Makeshift Hospital Marine and Island Medical Waste Disposal | Emergency conditions, like: Natural disasters such as earthquakes Outbreaks of epidemics, etc. |
Applicable Range
Liying's MDU-type medical waste microwave disinfection equipment is professionally used for the harmless disposal of medical waste, including medical waste that is classified as infectious, traumatic, and pathological waste. It can also be used in epidemics when dealing with sick and dead poultry.
Dialysis Waste
Animal Tissues, Body Parts, and Carcasses
Human Tissues, Body Parts, and Limbs
Biological and Non-Hazardous Pharmaceutical
Needles, Syringes, and other Sharps
Research Waste, Laboratory Specimens, Surgery Waste
Pathology and Histology Samples
Aids and Hepatitis Waste
Isolation Waste
Cultures and Slides
Intravenous Bags, Blood Bags, and Associated Tubing
Animal Bedding
Trace Chemotherapy/anti- neo plastic waste
soft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc.
Unique advantages of microwave with steam synergistic sterilization meet a fast and thorough sterilization rate.
SIMPLE OPERATION
High degree of automation and PLC control allows easy operation by ONE single person with simple training.
ECONOMICAL
Low investment, stable operation with simple maintenance. Only electricity and water are connected, it's efficient and economical.
Zero emission, no hazard airs or water release, no dioxin, without secondary pollution.
FLEXIBILITY
Fixed and Mobile type available, plug and play, flexible, convenient and energy-saving.
MARKET ACCEPTANCE
Significant advantages of high disinfection effect, simple operation, zero emissions allows the technology being quickly recognized by the market.
Technologies Comparation
| Items | LiYing Technology | Autoclave | Autoclave with a shedder | Incinerator |
| (microwave process) | (hot steam process) | (hot steam process) | (high-heat process) | |
| Continuous process | YES | X | X | X |
| Integral shredding | YES | X | YES | X |
| Unrecognisable waste | YES | X | YES | YES |
| Volume of waste reduction | YES | X | YES | YES |
| Mass of waste reduction | YES | X | X | YES |
| Installation requirements | Low | High | High | High |
| Complexity of the installation | Low | Intermediate | Intermediate | High |
| Possibility of installation "in situ" | YES | YES | YES | X |
| Technology approval and recognition by countries all over the world | High | Intermediate | High | Low |
| Level of sterelization | High | Intermediate | High | High |
| Odours | Low | High | Intermediate | Intermediate |
| Level of noise | Low | Intermediate | Intermediate | High |
| Treatment of pathological and anatomical waste | YES | X | YES | YES |
| Cost | ||||
| ROI | High | Low | Low | Low |
| Investment costs | Intermediate | Low | Intermediate | High |
| Operating costs | Low | High | High | High |
| Maintenance costs | Low | High | High | High |
| Labour costs | Low | High | High | High |
| Environment | ||||
| Impact on the environment | No | Intermediate | Intermediate | High |
| Treated waste recyclable | YES | X | X | X |
| No contaminated rejection (such as water, steam) | YES | X | X | X |
| Security | ||||
| No risk related to pressurized vessel | YES | X | X | X |
| Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste) | None | Intermediate | Intermediate | High |
About Us?
More than 20 medical waste treatment centralize treatment institutes invested and built by LiYing company could finish more than 96000CBM medical waste each year.
- Design of construction layout drawing
- Project construction
- Shipping and transportation
- Installation and commissioning
- Medical waste professional training
- Project recruitment team
- Assist operation management
| ISO 9001 Quality Management System Certivicate | ISO14001 Environmental Management System Certivicate | ISO45001 Occupataional Health and Safety Management System Certificate | CE Verrification of MD Compliance Test Standard: Mechine Directive 2006/42/EC Annex I EN ISO 12100:2010 EN 60204-1:2006+A1:2009 |
76 utility model patents
24 software copyright registration certificates
Product INSPECTION REPORTS by
CCIC Central Plains Agricultural Products & Food Testing (Henan) Co., Ltd.
Our teams
Contribution to society
Mr. Zhang said in an interview that Liying Company's medical waste microwave disinfection equipment was developed in 2014. At the time of the epidemic outbreak in Wuhan, our microwave equipment has been more mature after several optimization and upgrading, and the sales situation is very good. In the face of the epidemic, the country has a need and we have a responsibility. Therefore, Liying decided to donate disinfection equipment to support Wuhan and dispatch multiple batches of staff to the front line of the epidemic during the subsequent epidemic period.
Shipping
Customer's Projects
From equipment sales, technical services to investment and operation, hosting operations, emergency disposal, Liying company has completed the transformation and upgrading from a product manufacturer and seller to an industrial service provider. It can provide customers with one-stop guidance services from research, project approval, environmental impact assessment, plane planning and design, engineering construction, to production and operation. Liying company has rich experience in the operation and management of medical waste disposal projects. In recent years, Liying has invested, constructed, and operated more than 20 subsidiaries of medical waste centralized disposal projects in Henan, Jiangxi, Gansu, Xinjiang, Sichuan, Guizhou, Yunnan, and other places
Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.
Q2. How can I visit your factory?
Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video.
Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.
Q4. How long about the delivery time for the medical waste disinfection equipment?
About 20 days to 60days for standard models, feel free to contact us for details.
Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.
Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure.
Other Products
Will you have an customized inquiry, please never hesitate to Contact us Now! We'll give efficient suggestions with quotation.