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Basic Info.
Model NO.
PL-14000
Certification
CE
Scale
Medium
Automation
Automatic
Principle
Water Spray
Structure
Tunnel
Operation
Continuous
Energy
Heat Sterilization
Property
Physical Sterilization
Type
Pasteurization
Capacity
12000bph
Heating Type
Steam/Electricity
Size
10000*1600*2000mm
Voltage
Customized
Transport Package
PE Film/Wooden Package
Specification
500ml/750ml/1500ml/2000ml
Trademark
KeYuan
Origin
China
HS Code
8422303090
Production Capacity
12000bph
Packaging & Delivery
Package Size
4500.00cm * 1500.00cm * 2100.00cm
Package Gross Weight
1500.000kg
Product Description
Continuous Spray Water Pasteurization Tunnel
This Tunnel machine is designed and manufactured on the basis of imported sterilization machines. It is suitable for pasteurization of beer and beverages packed in plastic cups, PET bottles, metal two-piece cans and metal three-piece cans. This machine adopts chain drive mode, which has the characteristics of balanced upper and lower water and steam convection, fast recovery of condensate formed by sterilization, fast sterilization speed, and good effect.
Maintenance and lubrication
Most parts such as the chassis body are made of stainless steel, which can meet the requirements in general. However, due to the consideration of the cost and the mechanical properties of the material, in some important places, high-quality carbon steel is used to extend its service life, except for certain movable friction parts, all non-stainless steel parts are treated with anti-corrosion. When the machine needs to be shut down for a long period of time, the water in the water tank should be drained after shutting down, and the dirt in the tank should be flushed through the artificial hole. Add bearing grease and 40 engine oil and butter to the bearing and gearbox chain respectively.
Safe operation and key points
1. Before the steam is input, the tank should be filled with water (with the water overflowing from the overflow pipe as a degree), and before the water is discharged, the end of the suction pipe of each pump should be checked, and the pipeline must be kept unblocked. 2. Turn on the main motor after the temperature of the machine is close to or reach the specified temperature, but before turning on the main motor, check the entire drive chain and do not bring debris into the chain to run together. 3. After the work is finished, put the water in the sink and replace it with a new one in time. In winter, there should be no water in the sink when not working.
Main structure of the product
This product is mainly composed of cabinet, transmission system, heating system, pre-cooling system, cooling system,etc.
(1) Box body:The box body is mainly composed of three parts: a sterilization section, a pre-cooling section and a cooling section. The upper part of the box body is equipped with hot water, cooling water, spray pipes, etc., the middle is a conveyor chain, and the lower part has hot water, Two tanks of pre-cooling water and cooling water.
(2) Transmission system: The transmission system is composed of a can-in conveyor, a transmission chain, and a can-out conveyor. The in-can conveyor is driven by a plastic flat-top conveyor chain through a geared motor. After being fully loaded, it is squeezed into the transition plate to the transmission chain. The bottles are sterilized, pre-cooled and cooled and sent out through the can-out conveyor. Features of this machine: The inlet of the tank conveyor adopts a double-row parallel reciprocating tank feeding method, and the motors of each machine adopt stepless speed regulation motors to achieve the speed of each machine.
(3) Heating system: This machine is equipped with steam nozzles, thermocouples in the hot water tank, and steam enters the steam nozzle through the regulating valve. When the water temperature reaches the required value, the signal generated by the thermocouple of the water tank is controlled by the temperature controller to control the temperature of the hot water. The purpose of the hot water is added to the hot water spray pipe by the hot water pump to pasteurize the material.
(4) Pre-cooling system: This machine is equipped with steam nozzles, thermocouples in the pre-cooling water tank, and the steam enters the steam nozzles through the solenoid valve. When the water temperature reaches the requirements, the signal generated by the thermocouple of the water tank is controlled by the temperature controller to control the solenoid valve to control the water temperature. The purpose of pre-cooling water is added to the pre-cooling water spray pipe by the pre-cooling water pump to pre-cool the materials.
(5) Cooling system: The cooling water enters the water tank through the solenoid valve and then is added to the spray pipe through the cooling water pump to cool the material. When the water temperature in the water tank exceeds the required temperature of the cooling water, the temperature controller controls the solenoid valve to supplement the cooling water in time to make the water temperature of the cooling water tank. To meet the cooling requirements, the treated water enters the recovery tank through the water level pipe, and the water in the recovery tank can be recycled after cooling.
(1) Box body:The box body is mainly composed of three parts: a sterilization section, a pre-cooling section and a cooling section. The upper part of the box body is equipped with hot water, cooling water, spray pipes, etc., the middle is a conveyor chain, and the lower part has hot water, Two tanks of pre-cooling water and cooling water.
(2) Transmission system: The transmission system is composed of a can-in conveyor, a transmission chain, and a can-out conveyor. The in-can conveyor is driven by a plastic flat-top conveyor chain through a geared motor. After being fully loaded, it is squeezed into the transition plate to the transmission chain. The bottles are sterilized, pre-cooled and cooled and sent out through the can-out conveyor. Features of this machine: The inlet of the tank conveyor adopts a double-row parallel reciprocating tank feeding method, and the motors of each machine adopt stepless speed regulation motors to achieve the speed of each machine.
(3) Heating system: This machine is equipped with steam nozzles, thermocouples in the hot water tank, and steam enters the steam nozzle through the regulating valve. When the water temperature reaches the required value, the signal generated by the thermocouple of the water tank is controlled by the temperature controller to control the temperature of the hot water. The purpose of the hot water is added to the hot water spray pipe by the hot water pump to pasteurize the material.
(4) Pre-cooling system: This machine is equipped with steam nozzles, thermocouples in the pre-cooling water tank, and the steam enters the steam nozzles through the solenoid valve. When the water temperature reaches the requirements, the signal generated by the thermocouple of the water tank is controlled by the temperature controller to control the solenoid valve to control the water temperature. The purpose of pre-cooling water is added to the pre-cooling water spray pipe by the pre-cooling water pump to pre-cool the materials.
(5) Cooling system: The cooling water enters the water tank through the solenoid valve and then is added to the spray pipe through the cooling water pump to cool the material. When the water temperature in the water tank exceeds the required temperature of the cooling water, the temperature controller controls the solenoid valve to supplement the cooling water in time to make the water temperature of the cooling water tank. To meet the cooling requirements, the treated water enters the recovery tank through the water level pipe, and the water in the recovery tank can be recycled after cooling.
| Technical Specification | |||
| Sterilization temperature: | <95ºC (Can be adjusted) | ||
| Sterilization temperature zone: | 3 Zones (Can be designed) | ||
| Steam pressure: | 0.4Mpa | ||
| Main Motor Power: | 1.5 KW | ||
| Main Material | Stainless Steel 304 | ||
| Sterilization time | 10-60mins (Can be adjusted) | ||
Drinking Water Treatment Equipment
Process: Spring-raw water booster pump, mechanical filter, precision filter, active carbon filter, sodium exchanger, RO machine/hollow fiber ultrafiltration device, Store tank, UV sterilizer, ozone generator and other equipment.
It can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the water. This water treatment equipment can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh water standards, even that of standard of mineral water,
It can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the water. This water treatment equipment can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh water standards, even that of standard of mineral water,
Bottle Blowing Machine
Automatic PET Bottle Blowing Machine is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml, wide application for blowing mineral water bottles, soda bottles,cola bottles.
Advantages
1.New double crank four pull-up bar clamping structure, cross balance fixed slide.
2.Sealing, stretch adapts parallel bars (CIS) design, combined, good for products molding.
3.Programmable PLC controller automatically control, microcomputer touch screen convenient operation.
4.Bottle embryo heated by infrared, controllable constant pressure control, so as to achieve the best blowing precision.
Advantages
1.New double crank four pull-up bar clamping structure, cross balance fixed slide.
2.Sealing, stretch adapts parallel bars (CIS) design, combined, good for products molding.
3.Programmable PLC controller automatically control, microcomputer touch screen convenient operation.
4.Bottle embryo heated by infrared, controllable constant pressure control, so as to achieve the best blowing precision.
Hot Melt Glue Labeling Machine
This hot melt glue plastic bottle label applicator is widely suitable for different material of container and label. The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is the most economical models in cost to make mass production and intergrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.
Laser Date Printer
This machine combines advanced laser galvanometer marking technology, imported RF excitation and sealed CO2 laser and real-time marking software control technology. It uses laser marking technology on the production line to mark and mark fast moving products. The writing is permanently erasable and can meet the needs of various production lines. It is suitable for online marking of paper, plastic, non-metallic materials and painted metal packaging materials.
Automatic shrink wrap packing machine
Automatic shrink wrap packing machine In the packaging machinery industry, the film wrapping machine is the abbreviation of the wrapping film packaging machine,
sometimes called the winding machine and the wrapping machine.
sometimes called the winding machine and the wrapping machine.
Cap injection molding machine
It also known as injection molding machine or injection machine. It is the main forming equipment for plastic products which are made of thermoplastic or thermosetting plastic by using plastic molding mould. Divided into vertical,horizontal, all electric.The plastic injection molding function heats the plastic, and exerts high pressure on the molten plastic, so that the injection molding cavity is filled with the mold cavity.
Warmer Tunnel
It is used to warm the carbonated drink bottle after low temperature filling, as the carbonated drink after filling, can
body touch the outside air, it will has a lot small water drops outside, use this machine will warmer it to normal temperature, and after dryer machine, it will be good for packing.
body touch the outside air, it will has a lot small water drops outside, use this machine will warmer it to normal temperature, and after dryer machine, it will be good for packing.
Factory Design Product Design
Provide OEM Factory Design According to your facotry Design your dreamed final products 
Before Sales
1.Answer your any question on us with in 24 hours.
2.Supply all information you required.
3.Help building reasonable factory
4.Machines video for reference.
5.Welcome to visit factory.
2.Supply all information you required.
3.Help building reasonable factory
4.Machines video for reference.
5.Welcome to visit factory.
After Sales
1.Update production progress each week.
2.Sending machines pictures on production .
3.Machines testing running over 8 hours, and sending testing videos.4.engineer arranged to install machines.
5.Spare Parts provided.
2.Sending machines pictures on production .
3.Machines testing running over 8 hours, and sending testing videos.4.engineer arranged to install machines.
5.Spare Parts provided.
Beverage Mixing System
Capacity:3000L/H
All the equipments are customized by tech requirements.
5 Gallon Water Production Line
Capacity:1200 Barrels/Hour
Complete 5 Gallon recycled Barrel water production line.
Carbonated Juice Packing Plant
Capacity:20000BPH
Carbonated juice pet bottle filling plant.
Pure Water Treatment System
Capacity:20000L/H
Designed according to raw water quality.
A:We are a factory, professional water treatment equipment manufacturer and small bottle water production line with about 10 years experience. Factory covers an area of 6000 square. There have been more than 30 countries use our products.
2.Q:Where is your factory located? How can I visit there?
A:Our factory is located in sanxing yucai road.Jinfeng town,zhangjiagang city,jiangsu province,china. about 2 hours away from podong Airport .we will pick you up in the nearest station. All our clients, from home or abroad, are warmly welcome to visit us !
3.Q:How long is the warranty of your equipment?
A:2 years warranty after receipt check upon delivery.And we will comprehensively provide you all kinds of technical
support services in after-sale !
4.Q:What is the features of our company?
A: We provide turnkey project for customers, including pre-sale and after-sale service; complete production line equipment
supply;bottle design; layout programs provide; or provide auxiliary materials purchasing agent supplier information; equipment overseas installation and commissioning; operator training;etc
Give me the basic information about you want:
1.what kind products will you produce: water, juice, with gas or others.
2.what is your capacity you want: that how many bottles per hour you want
3.what kind of the bottle: pet bottle or glass bottle; bottle volume; bottle sharp. bestly give me the bottle picture.
4.the single machine or the whole line.
So that I can make suitable proposal for you.
2.Q:Where is your factory located? How can I visit there?
A:Our factory is located in sanxing yucai road.Jinfeng town,zhangjiagang city,jiangsu province,china. about 2 hours away from podong Airport .we will pick you up in the nearest station. All our clients, from home or abroad, are warmly welcome to visit us !
3.Q:How long is the warranty of your equipment?
A:2 years warranty after receipt check upon delivery.And we will comprehensively provide you all kinds of technical
support services in after-sale !
4.Q:What is the features of our company?
A: We provide turnkey project for customers, including pre-sale and after-sale service; complete production line equipment
supply;bottle design; layout programs provide; or provide auxiliary materials purchasing agent supplier information; equipment overseas installation and commissioning; operator training;etc
Give me the basic information about you want:
1.what kind products will you produce: water, juice, with gas or others.
2.what is your capacity you want: that how many bottles per hour you want
3.what kind of the bottle: pet bottle or glass bottle; bottle volume; bottle sharp. bestly give me the bottle picture.
4.the single machine or the whole line.
So that I can make suitable proposal for you.